Choosing the Right Badge Cutters

1. Match the cutter to your badge size: Badge cutters are size-specific, so choose the cutter that matches the badge size you’re making (e.g., 25mm, 31mm, 38mm). This is what keeps artwork clean, centred, and consistent. Our adjustable cutter works with all badge sizes and is a great investment if you’re using multiple badge machines of varying sizes.
2. Handheld vs desktop cutters: Handheld cutters are great for quick runs and portability. Desktop cutters are better for larger volumes and repeatable cuts when you’re producing badges all day.

What You Need for Badge Making

A badge looks simple, but consistent results come from having the right kit matched to the right size. If you’re producing badges for events, schools, retail, promotional products or corporate branding, getting these basics in place will save time, reduce waste, and keep every run clean and repeatable.

Necessities for button badge making:

• Badge machine and cutting press (matched to the badge size you’re producing)
• Button badge components (fronts, backs and covers as required for the finish)
• Artwork/design file (correct size template for your badge)
• Printer + suitable paper (for crisp artwork output)
• Cutters (handheld or desktop cutter matched to badge size)
• Mylar/clear covers (if required by the component type)
• Optional finishes (pin backs, magnets, mirrors, bottle openers, depending on what you’re making)
• A clean work area (to avoid dust, fingerprints, and marks on finished badges)

How to Get Clean, Consistent Cuts

If you want badges that look “factory-finished”, the cutter step is where most people win or lose. When your workflow is properly equipped (right cutter size + correct artwork), you’ll get repeatable cuts that line up perfectly with your badge making machine, and you’ll save a ton of time on reprints.

That being said, if your artwork is cut to the incorrect size and is either too big or too small, the badge simply won’t produce correctly and you will have failed or ‘rejected’ badges. The goal is simple: understand the few specifications that matter, so you can avoid the usual “why is this off-centre?” problem and make production easier.

Best practice for artwork and paper

Use the correct template size, print at 100% scale, and choose suitable paper so the cutter can do its job cleanly (no tearing or frayed edges). Before cutting a full run, learn what your printer outputs by testing 1–2 items first, as small changes in print settings can change the final size. If you’re unsure which template or cutter you need, check the product specifications and match them to your badge size.

Speed tips for production runs

Batch-print full sheets, cut in one sitting, then press. This keeps your workflow smooth and reduces mistakes. Organise your cut circles by size and keep the right parts together, so you’re not mixing components mid-run. Once you’ve got the rhythm, you’ll discover you can produce neat, consistent badges in minutes without stopping to fix errors.

Refer to our blogs on How to Use a Badge Maker and How to Create Artwork for Blank Products for more details.

Frequently Asked Questions

Which cutter do I need for my badge maker?

Use the cutter that matches your badge size and system. If you’re unsure, check the size on your machine/product listing and choose the cutter for that exact size.

Do badge cutters work with any paper?

Most standard print paper works, but for crisp results use high quality text and graphics paper and avoid very thin sheets that can crease or very thick stock that may not cut cleanly.

Are these cutters compatible with non G-Series machines?

These cutters are designed for the G-Series workflow. If you’re using another system, compatibility is unlikely. Always match the cutter size and system before ordering.

How quickly will my order be dispatched?

Order by 2pm (Mon–Fri) for next working day delivery. Once dispatched, you’ll receive full tracking details by email so you can follow your parcel’s journey.